We are looking for an Assembly Process Engineering Manager to lead semiconductor packaging-process engineering in a high-volume ATMP/OSAT manufacturing environment. The role will own process development, qualification, production ramp-up, process stability, yield improvement and engineering-team performance. The position requires hands-on expertise in die preparation, die attach, wire bonding, molding, marking and package singulation, along with proven experience leading cross-functional engineering programs.
Responsibilities
- Lead the assembly process-engineering team supporting high-volume semiconductor packaging operations.
- Own process performance across wafer preparation, die attach, wire bonding, molding, marking and singulation.
- Develop and optimize process recipes, process windows, control plans and operating procedures.
- Lead process characterization, equipment qualification and production release activities.
- Drive new-product introduction, package qualification and transfer into volume manufacturing.
- Execute DOE, SPC and process-capability studies to improve yield and process stability.
- Monitor defect trends, scrap, rework, process excursions and critical manufacturing parameters.
- Lead root-cause analysis and corrective actions for process, material, equipment and package-quality issues.
- Collaborate with equipment engineering to improve equipment capability, uptime and repeatability.
- Work with product engineering, quality, reliability and manufacturing teams to meet production targets.
- Qualify new assembly materials, consumables, suppliers and process changes.
- Develop PFMEA, control plans, OCAPs, 8D reports and CAPA actions.
- Reduce process variation, manufacturing cycle time, scrap and cost of poor quality.
- Establish Best Known Methods and ensure consistent implementation across production lines.
- Build technical capability through recruitment, training, mentoring and succession planning.
- Support internal, customer and quality-system audits related to assembly processes.
Requirements
- Bachelor’s or Master’s degree in Electronics, Electrical, Mechanical, Materials, Chemical, Manufacturing Engineering or a related discipline.
- 12 – 18 years of experience in semiconductor assembly, IC packaging, ATMP, OSAT or IDM backend manufacturing.
- At least 4 – 6 years of experience managing process engineers or leading major assembly-engineering programs.
- Strong hands‑on experience in multiple semiconductor packaging processes.
- Experience transferring new products and processes into high‑volume manufacturing.
- Proven success in yield improvement, defect reduction and process‑capability enhancement.
- Experience working with manufacturing, equipment, product, quality, reliability and supplier teams.
- Ability to support production escalations in a 24 × 7 manufacturing environment.
- Technical Skills: Wafer mounting, backgrinding and dicing; Die preparation and die sorting; Die attach and die bonding; Wire bonding; Flip‑chip assembly; Underfill and encapsulation; Transfer or compression molding; Trim and form; Laser marking; Package singulation; Package inspection and handling.
- Process Engineering skills: Process development and characterization; Process‑window optimization; Equipment and process qualification; Design of Experiments; Statistical Process Control; Process Capability Analysis; Measurement System Analysis; Defect and variation reduction; Recipe and parameter management; Best Known Method development.
- Quality and Problem‑Solving skills: PFMEA; Control plans; OCAP; 8D problem‑solving; Root‑cause analysis; CAPA; Fault Tree Analysis; Process excursion management; Change‑point control; Continuous improvement.
- Packaging Materials knowledge: Die‑attach adhesives and films; Bond wires and bonding materials; Mold compounds; Substrates and leadframes; Underfill materials; Solder and interconnect materials; Material qualification; Supplier process qualification.
Additional details
- Location: Ahmedabad, Gujarat, India
- Work Mode: Onsite
- Employment Type: Full-Time
- Industry: Semiconductor / ATMP / OSAT / IC Packaging
- Experience: 12 -18 Years